Preparation, evaluation and characterization of rare earth alloys directly from oxide intermediates 

 

Microstructure of Nd2O3+Fe2O3 sintered oxide precursor with combination of mechanical strength and internal porosity. 
Microstructure of Nd2O3+Fe2O3 sintered oxide precursor with combination of mechanical strength and internal porosity. 

CMI researchers at Idaho National Laboratory conducted the research for this highlight

Innovation
A powder metallurgical process was developed to prepare mechanically robust oxide precursor materials for conversion to constituent alloys. 

Achievements

  • Optimized conditions were established to prepare defect-free sintered bodies.
  • The sintering temperature was determined to achieve twin properties: adequate mechanical strength and internal porosity.   
  • Sintered oxide bodies could be wetted fully upon immersion in a molten salt pool.

Significance and Impact
Preparation of cost-effective precursor materials. 

Hub Goal Addressed 
Creating a domestic source of rare earth magnet alloys.