Tailored synthesis in nanoparticle permanent magnets (NPPMs)

Blue curve shows the magnetic properties of the as-synthesized 50g batch. Red curve is the sintered magnet with 5 wt.% Zn densified to 87% theoretical density.
Blue curve shows the magnetic properties of the as-synthesized 50g batch. Red curve is the sintered magnet with 5 wt.% Zn densified to 87% theoretical density.

CMI researchers at Ames National Laboratory conducted the research for this highlight

Innovation
Scaled-up processing achieved nearly phase pure Sm2Fe17N3 powders densified into a bulk magnet.

Achievement
Achieved 87% density while retaining saturation magnetization and coercivity resulting in an energy product of 25.3 MGOe at room temperature.

Significance and Impact
Demonstrated a 50g batch of Sm2Fe17N3 via reduction-diffusion of Sm2O3, a more energy efficient and lower emission synthesis route, that can produce superior magnetic powders which can be fabricated into a dense, monolithic magnet.

Hub Target Addressing 
Accelerated magnet discovery and maturation.

Ta crucible used in scale-up processing.
Ta crucible used in scale-up processing.