Hot-roll Dy-free nanograin neo magnet for high temperature applications

image of two R&D 100 Awards -- one for technology, one for special recognition for green technology
Diagram of novel hot-roll process for making nanograin Neo magnet (strip shown at right)
Diagram of novel hot-roll process for making nanograin Neo magnet (strip shown at right)

CMI researchers from Ames National Laboratory conducted the research for this highlight.

Innovation
Developed a cost-effective manufacturing process for making Nd-Fe-B nanograin magnets, which can function at high temperature without Dy. 

Achievement 
Created a microstructure engineering solution to address the criticality issue with the heavy rare earth elements.

Significance and Impact 
Traditional process for making nanograin Nd-Fe-B magnets is a two-step process requiring expensive tools and vacuum furnaces and has limitations in product size, shape, and productivity. Our novel hot-roll process addresses these by implementing the deformable die concept and making the process semi-continuous.

Hub Target Addressed
Win industry adoption of three technologies related to materials Substitution for rare earth materials.

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image of magnet