High conversion of NdCl3 to Nd metal using chloride molten salt electrolysis

The progression of Nd metal conversion from NdCl3 by feed cycle.
Top: The progression of Nd metal conversion from NdCl3 by feed cycle. Bottom: two ~15 g Nd metal samples collected after separate feed cycles

CMI researchers at Case Western Reserve University conducted the research for this highlight

Innovation
Molten salt electrolysis of neodymium (Nd) metal developed at  Case Western Reserve University (CWRU) enables ‘continuous’ production of neodymium metal from a domestic neodymium chloride (NdCl3) feedstock with conversion rate exceeding 60%.

Achievement 
Conversion of replenished NdCl3 into metal is substantial with no observable loss of feedstock. This conversion is crucial to cost-effective electrowinning of Nd.

Significance and Impact
This advancement highlights high conversion of NdCl3 into metal which is the predominant economic driver for domestic Nd metal production. This achievement validates the capability necessary for ‘continuous’ production.

Hub Goal Addressed
Energy efficient rare earth metals production.
 

Two ~15 g Nd metal samples collected after separate feed cycles
Two ~15 g Nd metal samples collected after separate feed cycles