High coercivity Ce-Nd-Fe-B with <10 wt.% Nd

CMI researchers at Ames National Laboratory conducted the activity for this highlight

Innovation  
High coercivity Ce-Nd-Fe-B directly from oxides via mechanochemistry plus calcium reduction, reducing critical RE content by 70%.

Achievement 

  • A coercivity of 14 kOe was achieved in the relatively low magnetocrystalline anisotropy Ce-Nd-Fe-B magnet by microstructural engineering of particle sizes and Nd distribution into a core-shell-like structure. 
  • This coercivity value is comparable to commercial heavy RE-free Nd-Fe-B containing 31 wt.% Nd.

Significance and Impact

  • Reduces reliance on Nd and enables the use of non-critical Ce in a high-performance magnet.
  • Advances microstructural engineering as a viable pathway for permanent magnet development.

Hub Target Addressed  
Accelerated magnet discovery and maturation

M-H hysteresis loop of Ce-Nd-Fe-B nanoparticle with Nd < 10 wt%, demonstrating 14 kOe coercivity.
M-H hysteresis loop of Ce-Nd-Fe-B nanoparticle with Nd < 10 wt%, demonstrating 14 kOe coercivity.