Economic analysis of electrochemical lithium-ion battery recycling

diagram of four steps

CMI researchers at Idaho National Laboratory conducted the research for this highlight

Achievement
Complete technoeconomic analysis of different electrochemical lithium-ion battery (LiB) recycling scenarios were conducted based on 80,000 tons/year facility

Significance and impact

  • Technology developed at INL based on Di-(2-ethylhexyl)phosphoric acid (DEHPA - an extractant agent) can enrich Co to 94.9% purity with a cost of $808/ton feed for the chemicals used in the process technology
  • The feed cost dominates the economics.  The breakeven cost of the feed is at $5.2/kg The process is highly profitable at $4 or less per kg of recycled LiB materials

Details and next steps

  • Unit optimization is needed to enrich metals in this process to maximize purity and value of several metals.
  • We will be updating and optimizing our TEA as we improve extraction and separation procedures.