Ames Laboratory News Release logo

For release: July 7, 1998

Contacts:
Iver Anderson, 515-294-4446
Susan Dieterle, 515-294-1405

JAPANESE FIRM LICENSES LEAD-FREE SOLDER DEVELOPED AT AMES LAB

AMES, Iowa -- A third licensing agreement has been signed for lead-free solder alloys developed by scientists at the U.S. Department of Energy's (DOE) Ames Laboratory, making the solder available throughout Asia.

Nihon Superior Co., a Japanese solder manufacturer, signed an agreement to make, use and sell lead-free solder based on compositions patented by Ames Laboratory. Nihon manufactures solder paste, wire and ingots, and has a broad industrial customer base throughout Asia. Among its customers are Matsushita, which manufactures home electronics, and Toyota.

"The Nihon agreement is the final piece in the worldwide licensing of our lead-free solder. It gives us access to markets in Japan and the Far East," says Iver Anderson, director of the Lab's Metallurgy and Ceramics Program and leader of the team that developed the lead-free solder alloy. "Nihon's clients include some of the large industrial giants in Japan, and we are pleased that our lead-free solder will be available to them."

The solder developed by Anderson and a team of scientists from Ames Laboratory and Sandia National Laboratory is an alloy of tin, silver and copper. They wanted to come up with a lead-free solder composition with the same potential for widespread use as tin-lead solder, which is the current industry standard. Eliminating lead from solder is part of an overall effort to exclude lead from all commercial products because of its toxic properties, even at very low concentrations.

In addition to its environmental advantages, lead-free solder is as easy to use as tin-lead solder, but is stronger and performs better in high-heat conditions, like those found in car engines.

Nihon is the third company to sign a licensing agreement for lead-free solder. The first was signed in May 1995 with Johnson Manufacturing, an Iowa-based company that produces solder wire and ingots for industrial applications. In October 1997, an agreement was signed with Multicore Solders, a European-based company with a large manufacturing plant in Texas. Multicore sells solder to electronics and automotive industries throughout the world.

After patenting the original alloy composition, Anderson and the rest of the team continued to look for ways to improve it. They are now patenting a second version of the alloy. The licensing agreement with all three companies -- Nihon, Johnson and Multicore -- covers both compositions.

Ames Laboratory is operated for the DOE by Iowa State University. The Lab conducts research in various areas of national concern, including energy resources, high-speed computer design, environmental cleanup and restoration, and the synthesis and study of new materials.

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Last revision:  7/16/98  sd

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